Factory Overview
State-of-the-Art Production Facility
Discover our 35,000 m² intelligent manufacturing hub where precision engineering meets innovative automotive solutions for commercial trucks
Smart Production Infrastructure
Smart Injection Molding Workshop
Automated precision molding systems producing consistent, high-quality components with minimal tolerances for perfect fitment.
Full-Smart Control Molding Line
AI-driven process optimization with real-time monitoring and adjustments for unparalleled consistency in complex parts.
Flexible Assembly Line
Configurable workstations enabling rapid changeovers between product lines to accommodate custom orders and batch production.
Intelligent Integration Line
Automated integration of electronic components with mechanical assemblies for complex lighting systems and mirror assemblies.
Light Pattern QA Line
Precision optical testing stations ensuring every lighting product meets international photometric specifications and safety standards.
SMT Precision Mounting Line
High-speed surface-mount technology placement systems for accurate PCB assembly with 99.99% placement accuracy.
Opto-Electronic Lab
Advanced research and testing facility for LED performance, thermal management, and optical design validation.
ADB Certification Darkroom
Specialized photometric testing environment certified for Adaptive Driving Beam validation and regulatory compliance testing.
Precision Manufacturing Process
Material Selection & Preparation
Advanced polymer compounds and optical-grade materials undergo rigorous incoming inspection and conditioning processes to ensure optimal processing characteristics. Our proprietary material blending techniques enhance UV resistance and thermal stability.
Precision Molding
Computer-controlled injection molding with closed-loop pressure and temperature regulation produces components with dimensional accuracy to ±0.02mm. Our multi-cavity molds with conformal cooling channels ensure consistent cycle times and reduced energy consumption.
Electronics Integration
Automated SMT lines with AOI (Automated Optical Inspection) place up to 25,000 components per hour with micron-level precision. Climate-controlled assembly areas prevent electrostatic discharge and moisture absorption during PCB assembly and potting processes.
Optical Assembly
Cleanroom assembly environments maintain ISO Class 7 conditions for critical optical subassemblies. Robotic dispensing systems apply optically clear adhesives with 0.01mm positional accuracy, while automated alignment fixtures ensure perfect optical axis positioning.
Quality Validation
Multi-stage testing protocol includes IP67 water ingress testing, thermal shock cycling (-40°C to +85°C), photometric performance validation, and vibration endurance testing. Each product undergoes automated electrical function testing before final packaging.
Integrated Quality Management System
Our comprehensive quality infrastructure spans from incoming material certification to final product traceability. Through statistical process control methods and automated measurement systems, we maintain Six Sigma-level quality standards across all production lines.
Supplier Qualification
Material traceability with blockchain-enabled documentation for all critical components
In-Process Control
Real-time monitoring with automated measurement systems and AI-driven defect detection
Final Validation
Photometric testing to ECE/SAE standards, durability simulations, and environmental testing
Continuous Improvement
Lean manufacturing principles with Kaizen methodology and customer feedback integration
Partner with a Manufacturer You Can Trust
Experience the advantage of factory-direct pricing without compromising on quality or technological innovation.
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